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Owner's Manual DF4, DF6 Break-In

Owner's Manual DF4, DF6 Break-In
Suzuki Marine

BREAK-IN

Proper operation during this break-in period will help ensure maximum life and performance from your engine. The following guidelines will explain proper break-in procedures.

Failure to follow the break-in procedures described below can result in severe engine damage.

Break-in period: 10 hours

Break-in procedure

  1. For the initial 2 hours:

Allow sufficient idling time (about 5 minutes) for the engine to warm up after cold engine starting.

High speed without sufficient warm-up may cause severe engine damage such as piston seizure.

After warming up, run the engine at idling speed or the lowest in-gear speed for about 15 minutes.

During the remaining 1 hour and 45 minutes, if safe boating conditions permit, operate the engine in gear at less than 1/2 (half) throttle (3000 r/min.).

You may throttle up beyond the recommended operating range to plane your boat, then immediately reduce the throttle to the recommended operating range.

  1. For the next 1 hour:
    Safe boating conditions permitting, operate the engine in gear at 4000 r/min. or at threequarter throttle. Avoid running the engine at full throttle.

  2. Remaining 7 hours:
    Safe boating conditions permitting, operate the engine in gear at desired engine speed. You may occasionally use full throttle; however do not operate the engine continuously at full throttle for more than 5 minutes at any time.

For the remaining 7 hours of break-in operation, you may use full throttle; however do not operate the engine continuously at full throttle for
more than 5 minutes at a time or severe engine
damage such as seizure may result.

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